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Methane gas borehole development

Brown coal produces methane gas. This gas can be recovered by drilling into the coal bed. To allow the gas to escape the rock needs to be fractured and along these fractures the gas can flow. These are created by pumping water at high flows into the coal bed.  We used 2 40' shipping containers as a reservoir for 60,000 litres of water which was pumped into the well at 53 litres per second. The expected pressure was 1500 psi.
Two multistage pumps in series were used to achieve this pressure. We fractured two wells in the same day and for ease of relocation  from well to well the whole setup was mounted on a semi-trailer. The advantage of the trailer mounting was that the relative positioning between the pumps remained untouched and only the suction piping needed adjustment between wells.
 

 

The procedure took only twenty minutes per well of actual pumping time after spending weeks in preparation and testing at our works. Both pumps were fully overhauled prior to being used on this job and the testing procedure involved using orifice plates to achieve the required pressure. The whole of the site work took only two days.

We connected the pumpsets to the well head via 6 2" high pressure hoses which allowed for easy and quick connect and disconnect. Large hoses at these pressure ratings are hard to source and vastly more expensive than smaller bore hoses.